A 0.3-second copper wire rebound on the production line once cost the industry tens of millions of yuan annually - but now a workshop-level patent is changing the game.
I. Technological Breakthrough: Addressing Industry Pain Points
Root Cause of the Problem: Copper core rebound during data cable cutting causes port deformation (industry average loss rate of 7%)
Patented Solutions:
1. Traction and Fixation Unit Locks Copper Wire (Patent No. CN120362373A)
2. Pneumatic Buffer Device Absorbs Rebound Force
Measured Results: The yield rate at the Shenzhen Guangming production base has increased to 98.5%, reducing the average monthly scrap cable count by 120,000.
II. Order Updates: Dual Breakthroughs in Government and Enterprise Markets
1. In Government Centralized Procurement
In July, we won the bid for the teaching equipment support project of Longgang District Education Bureau, supplying 38,000 Type-C data cables (including anti-tangle design).
Key Terms: The cables are required to pass a 20,000-cycle bending test (the national standard is 5,000 cycles).
2. Enterprise Customized Project
Supplied waterproof data cables for the card swiping machines in the canteens of BYD factory area, solving the problem of steam corrosion in the kitchen.
Technical highlights: Injection molding encapsulation of connectors + IP67 protection (cost is 15% higher than regular cables, but the failure rate drops by 40%)
III. Quality Control Upgrade: Responding to New Safety Regulations
Industry Background: In 2025, the national standard for power banks in China will add a needle-puncture test (refer to the recall incident of Baseus Technology).
Countermeasures:
Introduce German Kewell short-circuit testers to conduct full-line inspections of overload protection functions.
Upgrade the flame retardancy grade of the outer material from UL94 HB to V-0 (test samples self-extinguish within 2 seconds after being removed from the flame).
Industry Insights:
While leading enterprises are chasing the "240W Fast Charging" concept, SZXYQ opts to focus on in-depth workshop-level improvements - using patents to solve the copper wire rebound issue and relying on waterproof design to break into the cafeteria equipment niche market. The survival philosophy of the data cable industry is shifting from grand narratives back to enhancing the yield rate and cost control of each meter of cable material. There is no disruptive revolution; only a daily reduction of 0.2% in the scrap rate.
